Hand over an operation blueprint, not a binder — and stay the service contractor after commissioning
A plant is designed by an OEM, built by an EPC, changed by engineering partners and run by an operator — and each of them keeps its own drawings, its own status, its own data. Spare parts, re-engineering, predictive maintenance and an energy-optimized operation are hard enough; without one shared picture of the plant they are guesswork.
PlantPilot is the first platform built for this whole chain: a collaborative as-built twin every partner works in, a data hub that turns the sensor data you already collect into predictions, and a TCO optimum that tells you how to run the plant at the lowest cost per unit.
One as-built twin from your existing documentation. OEM, EPC, engineering and operator work in it with the access each needs: find any part by click, request a redesign from the original engineering, compare quotes — and order.
Sensor and actuator data from every party flows read-only into one hub, mapped to the twin. Pattern recognition flags anomalies weeks ahead and shows where the plant drifts from its best operating states.
Given the volume you must produce, the AI derives the cheapest way to run the plant from your own history — energy, material, wear, maintenance and CO₂ per unit. ESG reporting is a by-product.
From the global EPC to the local engineering office: you build the plant around the OEM's core unit, hand over a mountain of documents and leave. Your tooling is limited, the OEM's information never fully reached you, and the operation goes to whoever shows up next. PlantPilot changes that at every step.
Work in the OEM's twin: skid packages, BOMs, telemetry and the core unit's documentation combined with the asset you build — one picture of the plant instead of a PDF handover.
Your client receives the twin, the data hub and predictive operations ready on day one — an operation blueprint that shows how the plant runs cheapest and most reliably, not a digital binder for a lot of money.
Re-engineering requests, spares, turnarounds and the information picture of the running plant come to you automatically, without extra effort — so operation can happen within the cost frame the client demands.
Owners run more efficiently, safely and reliably on a better cost base; the OEM keeps its installed base connected; you earn on every transaction — −30% spare cost for owners, +20% recurring revenue for you.
Why the plant you hand over is judged on its operating cost, not its purchase price — and why the EPC that keeps the picture keeps the business.
The purchase price is only 20–30 % of what a plant costs over its life; maintenance, energy, downtime and parts make up the rest — the part you can win.
Industrial companies lose about 11 % of revenue to unplanned downtime; a plant handed over with predictive operations starts with that risk under control.
Aftermarket services earn two to three times the margin of new equipment and stabilize revenue through every project cycle.
Sources: Siemens, True Cost of Downtime 2024 · Deloitte, Aftermarket services
Get the tool to establish and run service operations at ease — for the plants you build and the clients you keep.
Navigate the P&ID, click a component and see its parts, documents and maintenance history — the same view for OEM, EPC and operator.
Obsolete part? The request goes to the original engineering. Standard part? Comparable vendor quotes with frame contracts applied — purchase order included.
Anomalies from the data hub become planned work: delivery times, availability and crews in one overview, readiness scores for every shutdown.
P&IDs, manuals and 3D models classified and linked to every component — even for paper-documented plants from the 1980s.
OEM, EPC, engineering offices and service contractors work on the same plant with role-based access — one truth, no version drift.
Obsolete part? Structured request to the original engineering. Standard part? Multi-vendor quotes with frame contracts applied — −30% per spare.
Parts, documents and crews condensed into one readiness score per work package — −70% organization time per shutdown.
Historian, SCADA, condition monitoring and OEM telemetry flow read-only into one data hub, mapped to the components of the twin.
Anomaly detection on vibration, temperature and pressure flags failures weeks ahead — enough lead time to plan the fix instead of suffering it.
Pattern recognition learns the states in which the plant runs best and warns when it drifts — advisory-only, your operators stay in control.
From a flagged anomaly to parts ordered, crew booked and an executed work order on one screen — no five-system detour.
Volume and deadline in, operating strategy out: the cheapest proven way to hit the target from your own history.
Input–output efficiency per line, product and shift, benchmarked against your best runs — 5–20% less energy and material waste.
See what each operating point costs in equipment life and maintenance effort — and run where margin minus wear peaks.
CO₂ cost per unit from the same metered data, Scope 1/2 and product carbon footprint CSRD-ready — no extra data collection.
Measured at plants like Linde PLANTSERV® references — not promised, proven.
Every partner sees the same as-built plant: no lost drawings, no version drift, no re-measuring — up to 70% less organization time in maintenance and turnarounds.
Predictions from data you already collect turn emergencies into planned windows — −20% unplanned downtime, and the right part on site before it is needed.
Comparable quotes, frame contracts and re-engineering from the original OEM — up to 30% per spare — plus 5–20% less energy per unit at the TCO optimum.
Every change, order and data point feeds back into the twin — so the plant, its operating model and its partners keep improving over the whole lifecycle.
Get a demo and an individual version of PlantPilot for your plant or your installed base — and see what one collaborative twin, one data hub and one TCO optimum are worth. Whether you build plants, engineer them or operate them: every partner in the chain wins on every level.
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