Run your plant at its total-cost optimum — with the OEM, your EPC and your service partners on one as-built twin
A plant is designed by an OEM, built by an EPC, changed by engineering partners and run by an operator — and each of them keeps its own drawings, its own status, its own data. Spare parts, re-engineering, predictive maintenance and an energy-optimized operation are hard enough; without one shared picture of the plant they are guesswork.
PlantPilot is the first platform built for this whole chain: a collaborative as-built twin every partner works in, a data hub that turns the sensor data you already collect into predictions, and a TCO optimum that tells you how to run the plant at the lowest cost per unit.
One as-built twin from your existing documentation. OEM, EPC, engineering and operator work in it with the access each needs: find any part by click, request a redesign from the original engineering, compare quotes — and order.
Sensor and actuator data from every party flows read-only into one hub, mapped to the twin. Pattern recognition flags anomalies weeks ahead and shows where the plant drifts from its best operating states.
Given the volume you must produce, the AI derives the cheapest way to run the plant from your own history — energy, material, wear, maintenance and CO₂ per unit. ESG reporting is a by-product.
Refinery, chemical site, air separation unit, data center or launch site: you bought a plant from many hands and now carry its entire lifetime cost. PlantPilot is the first tool that sees the whole chain from engineering to operation — and links it to the volume you have to produce.
The OEM's core unit, the EPC's plant, every engineering change and every service contractor — in one as-built twin instead of five folders. Re-engineering, spares and turnarounds happen where the truth is.
You already have sensors. The data hub takes historian, SCADA and OEM telemetry read-only and tells you where you are running into problems — weeks ahead, with the work order ready.
For the volume you must deliver in a given time, PlantPilot computes the cheapest proven operating strategy: energy, material, wear and CO₂ per unit — significant levers that were never visible in one place.
Emission and CSRD reporting come out of the same metered data as the TCO view — audit-proof, without a second data collection. Inefficiency shows up as cost and as CO₂ at the same time.
Three numbers that explain why operators move to one shared system — and why the sensor data you already have is the cheapest lever you own.
Fortune Global 500 industrial companies lose about USD 1.4 trillion a year to unplanned downtime — an hour in a process plant runs into six figures.
An offshore installation carries about 30,000 data points, and less than 1 % of that data is used for decisions. Most plants record, few learn.
Analytics-based maintenance cuts downtime by 30–50 % and extends equipment life by 20–40 % — from data that is already being collected.
Sources: Siemens, True Cost of Downtime 2024 · McKinsey, Why oil and gas companies must act on analytics · McKinsey, Analytics-driven maintenance
Get the tool to run, maintain and optimize your plants — with every partner in the chain on board.
Navigate the P&ID, click a component and see its parts, documents and maintenance history — the same view for OEM, EPC and operator.
Obsolete part? The request goes to the original engineering. Standard part? Comparable vendor quotes with frame contracts applied — purchase order included.
Anomalies from the data hub become planned work: delivery times, availability and crews in one overview, readiness scores for every shutdown.
P&IDs, manuals and 3D models classified and linked to every component — even for paper-documented plants from the 1980s.
OEM, EPC, engineering offices and service contractors work on the same plant with role-based access — one truth, no version drift.
Obsolete part? Structured request to the original engineering. Standard part? Multi-vendor quotes with frame contracts applied — −30% per spare.
Parts, documents and crews condensed into one readiness score per work package — −70% organization time per shutdown.
Historian, SCADA, condition monitoring and OEM telemetry flow read-only into one data hub, mapped to the components of the twin.
Anomaly detection on vibration, temperature and pressure flags failures weeks ahead — enough lead time to plan the fix instead of suffering it.
Pattern recognition learns the states in which the plant runs best and warns when it drifts — advisory-only, your operators stay in control.
From a flagged anomaly to parts ordered, crew booked and an executed work order on one screen — no five-system detour.
Volume and deadline in, operating strategy out: the cheapest proven way to hit the target from your own history.
Input–output efficiency per line, product and shift, benchmarked against your best runs — 5–20% less energy and material waste.
See what each operating point costs in equipment life and maintenance effort — and run where margin minus wear peaks.
CO₂ cost per unit from the same metered data, Scope 1/2 and product carbon footprint CSRD-ready — no extra data collection.
Measured at plants like Linde PLANTSERV® references — not promised, proven.
Every partner sees the same as-built plant: no lost drawings, no version drift, no re-measuring — up to 70% less organization time in maintenance and turnarounds.
Predictions from data you already collect turn emergencies into planned windows — −20% unplanned downtime, and the right part on site before it is needed.
Comparable quotes, frame contracts and re-engineering from the original OEM — up to 30% per spare — plus 5–20% less energy per unit at the TCO optimum.
Every change, order and data point feeds back into the twin — so the plant, its operating model and its partners keep improving over the whole lifecycle.
Get a demo and an individual version of PlantPilot for your plant or your installed base — and see what one collaborative twin, one data hub and one TCO optimum are worth. Whether you build plants, engineer them or operate them: every partner in the chain wins on every level.
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