The OEM knows the core unit, the EPC knows the plant, the operator knows the day-to-day — and nobody holds the whole picture. PlantPilot puts every partner on one as-built twin, streams live sensor data into one hub and computes the operating strategy with the lowest total cost of ownership: −30% spare-part spend, 5–20% less energy and CO₂, −20% unplanned downtime.
A plant is never built by one company. The OEM delivers the turbine or the cold box, an EPC builds everything around it, engineering partners design the changes, and the operator runs it for thirty years. Each of them keeps its own planning status, its own drawings, its own data — and the plant as a whole exists nowhere.
PlantPilot is the first platform built for exactly this chain. Layer one: a collaborative twin every partner works in — from the P&ID to the purchase order. Layer two: a data hub that turns the sensor data you already collect into predictive maintenance and predictive operations. Layer three: a TCO optimum that tells you how to run the plant at the lowest cost per unit — energy, material, maintenance and CO₂ included.
One as-built twin, built from your existing documentation, in which OEM, EPC, engineering partners and operator work together. Click any component to see its parts, documents and history; invite the original engineering to replace, redesign or extend it; get comparable quotes and order — at the right price, with the right partner.
Learn more →All sensor and actuator data of the plant — from every party involved — flows into one hub. Pattern recognition learns how your plant behaves, flags anomalies weeks ahead and shows where you are running into trouble. Predictive maintenance and predictive operations from data you already collect.
Learn more →Given the volume you have to produce, what is the cheapest way to run the plant? PlantPilot derives the answer from your own history: energy in, product out, wear and maintenance effort, material losses and CO₂ cost per unit. ESG reporting becomes a by-product of running the plant at its optimum.
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…to turn one-time hardware into lifelong after-sales
You build the turbine, the cold box or the gas system — an EPC builds the plant around it in your name, and after handover the asset disappears from your view. With PlantPilot you stay the platform on your own installed base: re-engineering requests, spares and upgrades come back to you digitally, and every plant you delivered becomes a recurring service account.
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…to hand over an operation blueprint, not a folder
From the global EPC to the local engineering office: you get the OEM's information you never had, one picture of the plant you built, and the tools to become the service contractor after handover. Your client receives a plant that comes with its operating model — predictive operations included — instead of a digital binder.
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…to run the plant at its TCO optimum
Refinery, chemical site, data center or launch site: PlantPilot is the first tool that sees the whole chain from engineering to operation and links it to your production target. It tells you how to hit the required volume at the lowest cost — in money, energy, material and CO₂ — with fewer outages and −30% on every spare.
Learn more →From the first uploaded drawing to a plant that runs at its cost optimum: five steps that turn scattered documentation and unused sensor data into measurable savings — for every partner in the chain.
Upload P&IDs, manuals, drawings or 3D models — from the OEM package, the EPC handover and your own archive. Our AI classifies every document, extracts tags and links each component to its documentation, even for paper-documented plants from the 1980s. The result: one navigable plant file that stays as-built, whoever changes it.
The OEM is the brand on the plant and opens the twin to its EPC and engineering partners; the operator invites its service contractors. Click a component, see its spare parts, send a re-engineering request to the original engineering, compare vendor quotes and frame contracts — and order. Save up to 30% per spare, with every change written back to the twin.
Historian, SCADA, condition-monitoring and the OEM's own telemetry flow read-only into one data hub — mapped to the components of the twin. For the first time the plant's structure and its live behavior sit in one place, and vibration, temperature, pressure and energy flows are readable per asset, per unit and per shift.
Pattern recognition learns the operating states in which your plant runs best and detects when it drifts away. Anomalies are flagged weeks ahead and turned into planned work: parts ordered, crews booked, non-critical jobs scheduled into the next window — with live readiness scores for every turnaround and −70% organization time.
Given the volume you must produce in a given time, the AI derives the operating strategy with the lowest total cost from your own history: energy per unit, material yield, wear and maintenance effort, CO₂ cost. You see where inefficiency turns into waste — and what the optimum is worth. Emission and ESG reports fall out of the same data, automatically.
Three layers, one system: a twin every partner shares, predictions from data that used to sit unused, and an operating optimum measured in total cost — proven with operators like Linde, Wacker, BASF and Westfalen. Click a layer to see it in the product.
OEM, EPC, engineering and operator work on the same as-built twin: parts identified by click, re-engineering requested from the original engineering, quotes compared — cost optimization up to 30%.
The data hub collects what historian, SCADA and OEM telemetry already record. Pattern recognition finds anomalies and drift weeks ahead — −20% unplanned downtime, planned windows instead of emergencies.
For the volume you have to produce, PlantPilot computes the cheapest way to run the plant — 5–20% less energy and CO₂ per unit, less wear, and ESG reports as a by-product.
Get a demo and an individual version of PlantPilot for your plant or your installed base — and see what one collaborative twin, one data hub and one TCO optimum are worth. Whether you build plants, engineer them or operate them: every partner in the chain wins on every level.
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